The recently established ion cut technology enables accurate fabrication of
silicon-on-insulator (SOI) wafers and has found some other significant applications.
We study fracture mechanics of the technology when directly cutting a wafer into a
desired surface morphology. First, we describe integral transform-based methods for
calculating the stress intensity factors of subsurface cracks embedded in a semiinfinite
solid. Because the crack and the free surface interact, the crack tip fields are
generally of I-II mixed mode. We derive solutions for plane-strain or axisymmetrical
configurations. We then analyze the suggested three-dimensional ion cut method
using the fracture criterion for kinking propagation of a mixed-mode crack. To
illustrate the approach, we consider circular hole and straight groove surface
patterns.
Keywords
crack, fracture, stress intensity factor, integral
transform method, ion cut technology
Centre for Advanced Materials
Technology (CAMT)
School of Aerospace
Mechanical and Mechatronic Engineering J07
The University of Sydney
NSW 2006
Australia