Sintering of precompacted metallic and ceramic micro and nanopowders is a complex
problem influenced by several factors. We quantify the influence of both local
capillary stresses acting at the surface of one pore or particle (usually referred
to as Laplace pressure) and the gas pressure in pores during sintering of
precompacted metallic (micro/nano)powdered cylinders. The latter influences
only the third phase of sintering, that is, the phase in which the porosity is
closed.
The isostatic pressing loading mode, which also covers the case of free sintering, is
considered. Whereas the Laplace pressure is demonstrated to have a beneficial effect
on sintering, the gas pressure acts against the reduction of the porosity, causing an
increase in sintering time. This contribution could reach the sum of the stress due to
loading and the interstitial pressure, thereby preventing the desired porosity to be
reached.
For the sake of illustration, a specific aluminum-zinc-magnesium-copper alloy is
examined in this paper. The purpose is to estimate the effects of sintering time and
residual porosity and to determine thresholds under which the contributions
described above are negligible. In order to determine the effects of Laplace and gas
pressure in pores on the stability of the process, a high-order perturbation analysis
has been performed.
Keywords
sintering, powder technology, nanopowders, hot isostatic
pressing, interstitial and Laplace pressure, ceramic
compaction, metallic powder compaction
DICAM, Group of Solid and Structural
Mechanics
University of Trento
via Mesiano 77
38123 Trento
Italy
Department of Civil and
Environmental Engineering and Department of Mechanical
Engineering
Carnegie Mellon University
5000 Forbes Avenue
Pittsburgh, PA 15213
United States
Department of Nanomedicine
TMHRI-, The Methodist Hospital Research Institute
6565 Fannin Street
MS B-490
Houston, TX 77030
United States