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Analysis and design of a winding tension system based on the influence of thermal-dependent parameters

Yanan Miao, Liyuan Cai, Xingpeng Liu and Ning Fu

Vol. 19 (2024), No. 5, 857–884
Abstract

A reasonable winding tension system can leverage the advantages of high modulus and high strength of fibers. However, the traditional tension system is not suitable for the heated-mandrel winding process since the relevant physical parameters will change with temperature, which will disrupt the original force balance relationship between adjacent winding layers in single winding process and indirectly affect the stress field by temperature-curing degree field. In this article, the tension solution model is rederived, and the tension system considering the influence of temperature-curing degree on winding tension is established to solve the thermal-dependence of stress field on temperature. As well, combined with the idea of interference fit in the solving process, the overall radial strain and stress are obtained based on the superposition principle in elastic mechanics. By adjusting the tension system, the radial compressive stress applied to each winding layer is changed to compensate the residual stress and maintain the force balance relationship between the adjacent layers. The results show that the numerical simulation results are in good agreement with the experimental results, suggesting that the thermal-dependent tension system established in this article is suitable for the heated-mandrel winding process and that the model is accurate and reliable.

Keywords
heated-mandrel winding process, thermal-dependent parameter, interference fit, winding tension system
Milestones
Received: 30 March 2024
Revised: 17 October 2024
Accepted: 24 October 2024
Published: 25 December 2024
Authors
Yanan Miao
Department of Network and Communication Engineering
Chengdu Technological University
Chengdu, 611730
China
Liyuan Cai
Department of Big Data and Artificial Intelligence
Chengdu Technological University
Chengdu, 611730
China
Xingpeng Liu
Department of Network and Communication Engineering
Chengdu Technological University
Chengdu, 611730
China
Ning Fu
Department of Network and Communication Engineering
Chengdu Technological University
Chengdu, 611730
China